Carbon Black Crushing Plant

There are five types of Shanghai CLIRIK Carbon black crushing plant, they are HGM80, HGM90, HGM100, HGM100A and HGM125. The finished production fineness can be reached 300meshes~3000meshes, 5-47 micron. The capacity (ton/hour) ranges from 0.4T/H to 12T/H.
 
Working Principle of Carbon black crushing plant:
 
Carbon black crushing plant mainly consist of main unit, classifier, powder collector, dust cleaner, blower, muffler, sound-proof room, crusher, bucket elevator, storage hopper, and vibrating feeder.
 
After crushed by hammer crusher, the large materials become small ones and are sent to storage hopper by elevator, and then evenly sent to the upper distribution plate of the turn plate by vibrating feeder and sloping feeding pipe.
 
When the Carbon black crushing plant is at work, the main bearing and each dial are driven by electromotor of main equipment through reducer, and all the grinding rollers are rolling in the ring channels driving by dial through plunger. The materials are driven to the edge of the turn plate by the centrifugal force and fall down into the grinding chambers where the materials are repeatedly pressed, crushed and grinded by the rollers. Then the materials fall into multiple layers and to be crushed and ground continuously to micro powder.
 
The high-pressure air blower constantly inhales air within the Carbon black crushing plant and, in turn, the airflow with crushed materials are brought to the classifier whose high-speed impeller will screen the airflow: the unqualified particle size will fall and return to the mill for being reground while the qualified particle size mixed with air will go into the cyclone powder collector. Most of the qualified powders will fall and exit from the discharging valve at the bottom; a small proportion of the fine powders, with airflow, moves to the dust cleaner, and clings to the surface of the filter bags. At the same time, the fine powders clinging to the surface fall down by the sudden vibration of the filter bags, which is caused by the instantly ejected high-pressure gas controlled by the pulse valve. The materials from the above two lots are sent by the conveyor at the bottom to get finished powders packed. In addition, filtered clean air will be emitted from the air outlet of muffler in the end.
 
Advantages of Carbon black crushing plant:

l、 High efficiency
Under the same finished final size and the same motor power, the capacity of Carbon black crushing plant is twice as much as jet mill, mixing grinder and ball mill.
2、Long lifecycle of spare parts
The ring and roller are forged by special material with high utilization. Under the same grinding material and finish special size, the lifecycle of spare parts is about one year, which is 2-3times longer than impact mill or turbo mill. Furthermore, the lifetime can reach 2-5 years for grinding calcite carbonate.
3、High safety and reliability
As no rolling bearings or screws in grinding cavity, there are no problems caused by bolts shedding or rapid wear of bearings and seal components.
4、 High fineness and flexible adjustment
The final fineness of the grinding materials can be adjusted between 325 meshes and 3000 meshes, and the product fineness can reach D97≦5um.
5、Environment-friendly
The application of pulse deduster and muffler greatly alleviates dust pollution and noise.
 
Technical data of Carbon black crushing plant:
 

Model	HGM80	HGM90	HGM100	HGM100A	HGM125
Ring Diameter(mm)	800	930	1035	1035	1300
Ring Number (PCS)	3	3-4	3	4	4
Roller Number(PCS)	21	24-32	27	34-36	40-44
Main Shaft Speed (r. p. min)	230-240	200-220	180-200	180-200	135-155
Input Size (mm)	≤20
Finished Size (um)	5-47(325-2500)
Capacity (t/h)	0.5-4.5	0.6-6.5	0.7-7	1-8.5	1.5-12
Outlet Size L*W*H (m)	13.9*4*6.2	14.7*4.8*7.2	18*4.6*8.6	18*4.6*8.6	14*9*10.25
Motor powder (KW)	145-165	185-204	263	263-290	380-430

 
Note: This specification is just referencing, any changes are subject to the products.